Tag: comfortcooling

  • Precise Fabric Air Ducting Systems – Its all bout perfect site analysis, precise design, accurate fabric selection and good execution.

    One of India’s largest paper related manufacturing company  trusted us with their air dispersion system requirements for cooling their workmen stationed at various positions operating the automated machinery.

                Having already installed a fabric air ducting system and with the system not serving the purpose due to concerns, they were initially apprehensive about the same.

                Our technical team explained the nuances of fabric air ducting, understood the actual site requirements, clients requirements, the existing air handling system in place to come out with an accurate and optimum solution.

    The team from TurboaSOX carried out the required operations including,

    • Actual site measurements were taken – Workmen positions, their orientation and machinery locations in detail.
    • The direction of airflow was decided. The ideal height of ducting was decided upon.
    • Airflow quantities and its velocity were designed.
    • Considering the ducting layout was complicated with a lot of plus joints, T joints etc., Duct sizing, fabric selection and our design parameters were considering by our team for nozzle sizing.
    • Fabric airflow nozzles were decided with detailing carried out including diameter and height to achieve the required results. TurboaSOX Reinforced fabric nozzles were provided for accurate flow.
    • A TurboaSOX engineer oversaw the installation and end results were achieved as planned.

    The workmen comfort improved immensely in the new production line with workmen surveys being positive. Our client was also happy with the results and planned on reworking on the existing fabric ducts available at site.

                Design and engineering is an important factor in providing an efficient fabric air ducting / fabric air dispersion solution. TurboaSOX handles the same in the in a precise manner.

  • SunGreen Case Study – Compact Evaporative Cooling Unit with TurboaSOX Fabric Air Ducts, For Basement Comfort Cooling.

    Delhi NCR – India’s largest automobile ancillary manufacturer entrusted us with the design and execution of comfort cooling the basement floor space where automobile components assembly is conducted.

    The basement production hall was required to be cooled for achieving better working conditions for the workmen and thus achieving higher productivity. The challenges included,

    • Openings in the building to drop in the ducting were minimal in sizing – Adaptability and design engineering was a key to disperse 100% fresh air into the space.
    • RCC building with production activities carried out 24 hours a day. Ducting installation time and feasibility was very low.
    • Dispersion type was to be customized to have even flow all through the building considering the workmen are scattered around the shop floor area.

    SunGreen compact evaporative cooling units, AD-18000 series was recommended for the space with TurboaSOX – Fabric Air Dispersion Systems – India’s first fabric ducting system. / fabric air ducts / fabric duct / flexible fabric ducting.

    Our team of engineers designed the Industrial evaporative cooling solution taking into account various factors including the reduced ambient heat load dissipation due to the basement space. SunGreen Compact Side wall / roof mountable evaporative Cooling units were installed outside the building; the openings (windows) were used to connect the cooling units to the TurboaSOX fabric air ducting system / fabric duct inside the space with GI ducts sized to perfection to reduce the static pressure losses in the system.

    TurboaSOX Fabric Air Dispersion Systems with TurboaSOX SOXProp non-collapsible apparatus was installed inside the space. SOXProp ensures that the fabric air duct does not collapse completely while the Air handling unit is switched off. TurboaSOX end tensioners were also used to facilitate the above process. Close to 700 Rmt of Fabric Ducting was completed in a matter of 3 days without any disturbance to the production inside the space. In a case if a metal ducting had been chosen, considering the challenging nature of the site, the time taken would have been a few weeks apart from the disadvantages of a GI duct including cleanliness, hygiene and non aesthetic appearance especially in a basement space. TurboaSOX fabric ducts are the fastest to install thus enabling more savings.

    The custom dispersion advantage of a TurboaSOX Fabric air duct was put to maximum use to achieve even dispersion around the space to achieve comfort cooling solution.

    SunGreen and TurboaSOX were proud to be associated with this esteemed organization to work on this improvement in production due to comfort cooling.