Turboasox

Tag: fabricductindia

  • THE BEST HVAC DUCTING FOR SPINNING MILLS

    THE BEST HVAC DUCTING FOR SPINNING MILLS

    TurboaSOX Fabric air dispersion Systems ,are the most ideal HVAC ducting solution to use in a spinning mill for the various advantages it offers which are proven over the years in our numerous installations for this specific Industry.

                   Spinning mills predominantly use air handling equipment which provides air with high moisture contents mostly to the saturation levels due to the process requirements.

    • NO RUSTING – The issue faced in most spilling mills which had earlier used a GI Sheet metal ducting is the rusting issue, where the life of the ducting is very low with due consideration to the humid air that is used. With TurboaSOX fabric air ducts, this issue is totally eliminated and thus achieving the most durable ducting solution.
    • AIRFLOW CUSTOMISATION – With TurbaoSOX’s capability on customization of the airflow, the distribution of air is best in class, achieving even airflow ideally at all locations without any drafts / hot pockets. Conventional ducting carries this issue due to its grills at regular intervals.
    • CLEANLINESS and HYGIENE: Another challenge in a spinning mill conventional duct is the concern of algae formation / Dirt collection over time and the lack of options to clean the ducts, With TurboaSOX, The easy removal and washability factor plays a very important role in achieving cleanliness, a healthy work environment for the people.

    EASY RELOCATION /MODIFICATION: With the TurboaSOX Fabric air duct always provided under the false ceiling, with its easy installation technique, The TurboaSOX Ducts can be modified, shifted, adding branches etc. in the easiest possible way, with zero disturbance to the false ceiling. A similar plan on a GI duct will incur huge investments for removal of false ceilings, long shut down times etc. TurboaSOX fabric air ducting systems are the most ideal ducting system for a spinning mill. #spinningmills #hvacduct #fabricairduct #ductingforspinningmills #fabricductforspinningmills #garmentindustry #autoconer #cottonspinning #hvacforspinningmills #spinningmillshumidifier #humidifer #humidifierduct #hvacducting #fabricairducts #fabricduct #turboasox #turboasoxfabricduct

  • WHY CHOOSE TURBOASOX – RETURN AIR DUCTS

    Custom, cost effective, clean – Fabric air ducts in general have a number of advantages compared to conventional HVAC ducting systems. They can be ideal for return air ducting when certain criteria need to be met.

    • When cleanliness is paramount– Fabric air ducts are the cleanest option. Cleaning of a conventional metal ducting is tedious, expensive and inefficient. However TurboaSOX can be washed on a regular basis and thus ensuring the indoor air quality and avoiding mold, dirt & grease collection etc.
    • Safety & Hygiene – TurboaSOX fabric air dispersion systems are produced from custom technical fabrics specific to the HVAC industry. These are 100% inherent fire retardant and certified by and under international standards. Anti – microbial Fabric options are also available.
    • Precise and Customizable airflow – Customization option makes it the most ideal option. Play around with Airflow velocity, airflow locations etc. to meet specific design requirements. Airflow is more distributed compared to conventional ducting and thus ensuring required airflow patterns inside a space.
    • In return air ducts, negative pressure plays a vital role. Proprietary TurboaSOX Reinforcements – SOXProp is provided for a Return air ducting application. With a lot of R&D, we have been able to achieve the most optimum solution for the same.

    Including-

    • Circular Return air ducts to ensure efficiency over a rectangular option.
    • SOXProp Arrangement – A completely modular, easy to assemble reinforcement arrangement made of quality grade Aluminium for a light weight and easy to handle module that places a much lesser load on the main structures.
    • The installation is easy. Our design team has ensure easy removability and reinstallation option, within the same timelines as a supply air duct.
    • The SOXProp arrangement is also easy to clean with less crevices.

    Even though, TurboaSOX Return air ducts are higher in costs than supply air ducts due to the specific reinforcement arrangement which goes into the product, the extra cost paid is well worth the advantages to the end user and is a clear winner especially during pandemic times like these.

    With the rapid increase in metal costs, the difference in price between TurboaSOX return air ducts and conventional ducting has only reduced, making it one of the best options available for cleanrooms, F& B, pharma, electronics, electrical, automotive among other industries.

    #CLEANDUCT #COVID19 #RETURNAIRDUCT #FABRICDUCT #FABRICRETURNAIR #TURBOASOX #FABRICDUCTINDIA

  • How relevant is Fresh Air Cooling? –Especially in the Covid 19 world. Fresh air Cooling with Fabric Air Ducts / Textile Ducting. #SunGreen #Turboasox

    An ideal comfort cooling system always has sufficient fresh air directed into it.  Refrigerant based air-conditioning systems are a closed loop but the recirculation will ideally need to have a quantified volume of fresh air introduced as a basic requirement to compensate for the dilution of Indoor air volume.

    The above-mentioned minimum quantity of fresh air is dependent on the number of occupants inside the space as well as the process or activity happening in the space. The design differs for different spaces such as offices, Gymnasium, exhibition hall, shopping malls industrial work places etc., as they all have different occupancy rates and levels of activity by the occupants inside the space. It is a given that strenuous activity requires larger amounts of fresh air.

    While the best solution is a 100% fresh air system, it’s not commercially viable as the initial costs and the operation costs involved with the refrigerant based air conditioning system is prohibitively high and not practical or sustainable.

    With the present #covid19 pandemic situation around the world, various organizations including #WHO #IMA, #ISHRAE # ASHRAE have come out with guidelines #covidguidelines #airconditioningguidelines to operate comfort cooling solutions and a common aspect of the requirements / suggestions posted includes sufficient fresh air into the space while being practical about costs and sustainability. There is also the need for cleaner systems that do not accumulate dust, pathogens, etc, and hygienic solutions that are easily adaptable.

    SunGreen and TurboaSOX are ideal solutions for comfort-cooling requirements specified by the above organizations and also for a high productivity workspace in a post pandemic world.

    SunGreen Precise ductable compact evaporative cooling units pose the following advantages,

    • 100% Fresh air-cooling solution.
    • Comfortable temperatures are achieved. (location specific.)
    • Uses evaporative cooling and thus avoids health issues developed due to dry air from conventional air conditioning.
    • Adaptable to most filtration systems.
    • Very low on operation costs – Up to 90% savings in comparison to conventional air conditioning.

    The above advantages not only make it ideal for the health concerns involved when recirculated systems are used, it also helps reduce the financial load for businesses that have been affected by the lockdown and yet want to provide the best systems available.

    TurboaSox Fabric Air Ducts not only provide best in class air distribution across any space but are also the most hygienic air distribution system for both commercial and industrial needs. Conventional sheet metal ducts are breeding frounds for dust mites, effluents let out in industrial processes, grease and often inaccessible to clean. This accumulates even in shut down spaces. Some institutions also have a false ceiling as an added layer for aesthetic reasons, making it even more difficult to clean.

                       When it comes to fabric ducts, these problems are solved with a simple solutions. TurboaSox fabric ducts can be washed. They also come in anti microbial and fire retardant finishes.

    TurboaSOX #fabricducts #textileductsindia is produced out of handpicked technical fabrics specific to HVAC, certified by renowned international agencies and provides precise airflow. TurboaSOX fabric ducts are highly customizable with regard to the distribution, airflow velocities taking into account innumerable design conditions.

    Call us at #SunGreen #TurboaSOX today for more information or to provide a customized solution for your space. Stay Healthy Stay Safe and breath quality air.

  • TurboaSOX Fabric ducts with SunGreen – Evaporative Cooling – Efficient Electrical Panel Room Cooling Solution

    A Throwback Story – When one of India’s largest and most popular manufacturer of Automobile Batteries came to us with the requirement to cool their electrical panel room. The conventional cooling options were discussed by the client. At SunGreen, our team offered them a solution to meet the requirements with just 10% of operation costs of what had been offered to them earlier with conventional cooling options.

    SunGreen Precise Evaporative Cooling, compact #DuctableCoolers were suggested along with TurboaSOX Fabric Air Dispersion Systems. Considering the installation of evaporative cooling solution for electrical panel cooling 15 years ago was a first of its kinds, we convinced the client on the advantages of the same and that with a well maintained airflow patterns it will only have positive effect on the panels.

    With their trust, the system was installed.SunGreen PEC Units provided the desired temperatures with 100% fresh air into the space, TurboaSOX Air Dispersion systems worked immensely well to have an even airflow to maintain a cold isle space. Unlike conventional metal ducting with diffusers, where in such scenarios distribution could have been an issue with concerns including very cold / hot spots. Appropriate arrangements were made by our technical team for airflow to pass through the electrical panels and flow out of the building. The exhausts which conventionally would have been carried out with blowers and ducting, was again achieved with the installation of TurboVENTS on the roof, thus enabling immense savings.

    The results were optimum. the system met the requirements efficiently with a very low carbon foot print. #TurboaSOXFabricducts #fabricductsindia #fabricductindia #ductablecoolers #compactcoolers #freshairsystems #fabricducting #fabricductingindia #TurboaSOX #sungreen #sungreenventilationsystems #Panelroom #panelroomcooling #serverroomcooling #electricalpanelcooling

  • Information Technology Company – Office Space – Fabric Air Ducting.

    Chennai,
    Tamil Nadu     –
    One of India’s fastest growing IT firm trusted us with their air dispersion
    solution for their new office space in Chennai.

    Their architectural
    consideration for their office space included the following,

    • Construction
      of the office space with very low lead times – This made them provide a metal
      building with PUF insulated wall and roofing panel.
    • An
      open office design with modular construction of all amenities.
    • A
      strict no to false ceiling policy to have a clean and once again open working
      space to also suit the architectural requirements.
    • A
      clean air dispersion / Air ducting solution which is also aesthetically
      appealing considering that no false ceiling was planned for the building.

    When they reached out to us at
    TurboaSOX, we were happy to work with their professional team and HVAC
    consultants for not only an early completion which means lesser lead times for
    the production of TurboaSOX fabric ducts, but also to associate with their HVAC
    consultant to provide the best solution possible.

    TurboaSOX fabric air dispersion
    solution with certified Fire Retardent washable, non-permeable fabrics was
    recommended. The air dispersion into the space was handled with MID draft laser
    cut orifices to provide a precise mid flow velocity air flow into the space.

    Client requirement included a
    non-collapsible air-ducting requirement, which does not flatten during times
    when the air handling system is turned off. We recommended the half ring SOX
    prop arrangement with end tensioning system.

    On receiving the designs, the
    precise shop floor drawings were made and the complete ducting system including
    the special TurboaSOX fabric air duct fittings including T Joints were produced
    within a week’s time. Customized clamping systems were designed for their site
    conditions to suspend the ducting, the end tensioners were designed in a
    modular fashion, which could be moved or shifted easily. Our able team for
    timely quality completion of works carried out the installation.

    On completion, TurboaSOX air
    dispersion system with VCD provided precise and even distribution through the
    ducting layout to achieve the required airflow through the working space.

    A Clean, sustainable air-ducting
    solution was achieved which was aesthetically appealing and suited the
    architectural requirements of the office. TurboaSOX Fabric Air Dispersion
    Systems – No More False Ceilings, No more ugly HVAC Ducts – Ideal for Office
    Spaces. #officecooling #turboasox #fabricduct #officeducting #efficientofficecooling #freshair #freshaircooling 

  • SunGreen Case Study – Precise Process air conditioning with TurboaSOX Fabric Air Ducts for winding space.

    Karur, Tamil Nadu – One of South India’s largest net production companies entrusted us to meet their process requirements to have an efficient and productive work environment.

                The indoor air parameters required to maintain the quality standards of the winding process especially during summers included temperatures within 25 to 28 Deg, RH levels between 65% and 75% mainly at the locations where the threads are exposed and the winding operations were carried out.

                The other specific design requirement would be for air to flow through to the space at lower velocities and thus not cause disturbance to the movement of the thread since it could have an adverse effect on the process.

                With a the total production hall which consisted of over 10 machinery lines, we had first designed and engineered a system for 2 machinery lines as per client requirements with temporary partitions to the space to record the end results.

                SunGreen Precise Evaporative Cooling Systems, Indegeneiously manufactured compact ductable cooling units in robust Aluminium / Stainless Steel construction was introduced to the space to supply 100% fresh evaporative cooled air to meet the requirements, the air quantities, both supply and exhaust were precisely quantified to meet the design parameters.

                We recommended installation of TurboaSOX fabric air dispersion systems considering that precise air flow could be carried out with well-designed fabric air ducts and is of no comparison to conventional metal ducting systems. Since the requirement here was low velocity airflow in order to ensure no turbulence is caused to the thread. The same was precisely attained with TurboaSOX fabric air ducts.

                The performance of the system was satisfactory with the parameters met to perfection. Measurements were taken at periodic intervals; the quality of the thread was also monitored to ascertain it. Issues such as cutting of threads, shredding of thread etc. were totally controlled.

                Further to the successful implementation of the system, we have gone ahead to implement the system for the whole building comprising of over 10 machinery lines to achieve precise results.

    #TurboaSOX #fabricairduct    #soxduct   #fabricduct  #fabric duct    #sungreen #fabric air dispersion systems

  • Precise Fabric Air Ducting Systems – Its all bout perfect site analysis, precise design, accurate fabric selection and good execution.

    One of India’s largest paper related manufacturing company  trusted us with their air dispersion system requirements for cooling their workmen stationed at various positions operating the automated machinery.

                Having already installed a fabric air ducting system and with the system not serving the purpose due to concerns, they were initially apprehensive about the same.

                Our technical team explained the nuances of fabric air ducting, understood the actual site requirements, clients requirements, the existing air handling system in place to come out with an accurate and optimum solution.

    The team from TurboaSOX carried out the required operations including,

    • Actual site measurements were taken – Workmen positions, their orientation and machinery locations in detail.
    • The direction of airflow was decided. The ideal height of ducting was decided upon.
    • Airflow quantities and its velocity were designed.
    • Considering the ducting layout was complicated with a lot of plus joints, T joints etc., Duct sizing, fabric selection and our design parameters were considering by our team for nozzle sizing.
    • Fabric airflow nozzles were decided with detailing carried out including diameter and height to achieve the required results. TurboaSOX Reinforced fabric nozzles were provided for accurate flow.
    • A TurboaSOX engineer oversaw the installation and end results were achieved as planned.

    The workmen comfort improved immensely in the new production line with workmen surveys being positive. Our client was also happy with the results and planned on reworking on the existing fabric ducts available at site.

                Design and engineering is an important factor in providing an efficient fabric air ducting / fabric air dispersion solution. TurboaSOX handles the same in the in a precise manner.

  • Efficient conditioning for Indoor Butterfly Conservatory with SunGreen – Compact Evaporative Cooling Units with TurboaSOX Fabric air ducting Systems

    Trichi, TamilNadu, India – The Government of TamilNadu, forest department trusted SunGreen with their state of the art indoor butterfly conservatory. This indoor conservatory is a metal building constructed in the shape of the body of a butterfly with polycarbonate roof. The type of roof was a requirement for the plants, and landscaping inside the space to survive, which was also of prime importance for the butterflies to be let into the space. The heat load inside the space was enormous in consideration to the heat dissipated through the polycarbonate sheeting.

                SunGreen team analyzed the various requirements and the design details to be considered for us to achieve the required comfort condition inside the space for both the butterflies as well as the tourists who walk inside the space.

                Few key points considered for us to achieve a quality installation included,

    • Heat from the roofing sheet.
    • Well-Planned exhaust system apart from the sidewalls built with considerable amount of welded mesh, which also contributed to movement of air outside the space.
    • SunGreen Precise Compact evaporative cooling modules were planned for forced supply air at much lower temperatures than ambient conditions. The Industrial grade coolers were well distributed around the building, thus each cooler / cooling unit addressing the cooling needs for the particular zone of installation.
    • SunGreen Cooling Units are compact coolers built of robust Stainless Steel construction to ensure longevity in comparison to cheaper plastic versions.
    • TurboaSOX fabric air dispersion Systems / fabric air ducts were considered for the requirement due to its various advantages considering that they are aesthetically appealing ducts, customized Colours were planned for the project to sync with the construction, even and distributed airflow all through the duct and the most important factor was that the air flow velocities in a TurboaSOX fabric air ducting system could be customized to the T to meet the requirements.
    • Considering that butterflies would be inside the space, the airflow velocities needed to be optimized so that it does not cause disturbance to them but at the same time meet the conditions required.
    • TurboaSOX fabric air dispersion systems were produced after extensive design detailing considering the shape of the building and the turboasox fabric ducts had to be customized to go with the building shape to make it aesthetically appealing.
    • The SunGreen Air cooling units were positioned also keeping in mind the varied building heights, tourist pathway etc. to achieve the best possible solution.
    • TurboVENTS India’s first and only proven wind driven ventilators were considered in low quantities on the roof to address the heat collection below the roof to make the system more efficient.

    On successful installation and commisioning, the system was ideal for the environment achieving the required comfort at the same time with enormous energy savings in comparison to conventional air handling systems or conditioning systems. our client was overwhelmed with the results.

    Once again the advantage of designing a system with SunGreen Cooling units and TurboaSOX fabric ducts met the requirements perfectly.

    #SunGreen #Industrialcooling #fabricairducts #fabricducting #turboasoxfabricducts #turboasox #mancoolers #industrialcooler #HVAC #evaporativecooling #airhandlingunit #soxduct #flexibleduct #Sungreenventilationsystems #HVACexperts #StainlessSteelcoolers