Turboasox

Tag: fabricducts

  • Aerospace Industries – Stringent IAQ and Process air conditioning. SunGreen team provides a precise design and builds solution.

    We were happy to have worked with the Aerospace firm that produces close to 65% of the components for Boeing and Airbus Aircrafts. The requirement was to provide the required working conditions for the workmen, at the same time, meet the stringent demands of the process in the shop floor producing emergency excavation equipment of aircrafts.

                The mandatory ACPH required inside the space with 100% fresh air systems, positive pressurization of the space to void dust ingress and RH of 50 to 65% all through the year were few of the strict requirements.  

                Our technical team analyzed the process requirements with an analysis of the actual site conditions, the existing system details which was to be adapted for the new area in totality, the height constraints in the space, the strict safety mandates required at site for the ducting locations in terms of statutory requirements.

    The team from SunGreen carried out the required operations including,

    • Actual site condition analysis of the existing system, the ACPH achieved the indoor air quality and RH levels achieved were recorded.
    • The process was analyzed thoroughly where the fume / odor generation from the process was present was analyzed considering that the safety sliders of airplanes are manufactured here.
    • The precise airflow patterns, allowable air velocities so that it does not hamper the process were determined.
    • The location of the supply and exhaust system with consideration to workmen locations, odor/ fume generation was considered.
    • Considering the large size of the building and the intricate ducting layout with large supply and return header ducts, the routing into the building and connection to TurboaSOX fabric ducts were carried out in the most smooth manner to reduce losses.
    • TurboaSOX fabric air dispersion systems with Mid draft orifices for medium flow velocity into the space was provided, An array of fabric duct lines across the width of the building was provided with the angle of flow and distance of reach consideration while determining the distance placement.

    The results were measured, documented. The requirements were met as per the design values provided to the client. The indoor working environment improved drastically along with meeting the process standards to perfection.

                It was a pleasure for us to work with the client’s esteemed team and provide them with a precise solution.

  • SunGreen Case Study – Compact Evaporative Cooling Unit with TurboaSOX Fabric Air Ducts, For Basement Comfort Cooling.

    Delhi NCR – India’s largest automobile ancillary manufacturer entrusted us with the design and execution of comfort cooling the basement floor space where automobile components assembly is conducted.

    The basement production hall was required to be cooled for achieving better working conditions for the workmen and thus achieving higher productivity. The challenges included,

    • Openings in the building to drop in the ducting were minimal in sizing – Adaptability and design engineering was a key to disperse 100% fresh air into the space.
    • RCC building with production activities carried out 24 hours a day. Ducting installation time and feasibility was very low.
    • Dispersion type was to be customized to have even flow all through the building considering the workmen are scattered around the shop floor area.

    SunGreen compact evaporative cooling units, AD-18000 series was recommended for the space with TurboaSOX – Fabric Air Dispersion Systems – India’s first fabric ducting system. / fabric air ducts / fabric duct / flexible fabric ducting.

    Our team of engineers designed the Industrial evaporative cooling solution taking into account various factors including the reduced ambient heat load dissipation due to the basement space. SunGreen Compact Side wall / roof mountable evaporative Cooling units were installed outside the building; the openings (windows) were used to connect the cooling units to the TurboaSOX fabric air ducting system / fabric duct inside the space with GI ducts sized to perfection to reduce the static pressure losses in the system.

    TurboaSOX Fabric Air Dispersion Systems with TurboaSOX SOXProp non-collapsible apparatus was installed inside the space. SOXProp ensures that the fabric air duct does not collapse completely while the Air handling unit is switched off. TurboaSOX end tensioners were also used to facilitate the above process. Close to 700 Rmt of Fabric Ducting was completed in a matter of 3 days without any disturbance to the production inside the space. In a case if a metal ducting had been chosen, considering the challenging nature of the site, the time taken would have been a few weeks apart from the disadvantages of a GI duct including cleanliness, hygiene and non aesthetic appearance especially in a basement space. TurboaSOX fabric ducts are the fastest to install thus enabling more savings.

    The custom dispersion advantage of a TurboaSOX Fabric air duct was put to maximum use to achieve even dispersion around the space to achieve comfort cooling solution.

    SunGreen and TurboaSOX were proud to be associated with this esteemed organization to work on this improvement in production due to comfort cooling.