Tag: mancoolers

  • Leather Garment Manufacturing Unit – Efficient Zone Cooling Solution.

    Vellore, Tamil Nadu – One of India’s largest manufacturers of leather garments from southern India, has always trusted us with their HVAC requirements for over 2 decades.

    The latest was a comfort cooling solution for their workmen to cool their working space. Indegeneiously manufactured SunGreen Precise Evaporative Compact cooling units were recommended to provide 100% fresh air at a power consumption as low as 1.1KW / hr. delivering 10000 Cfm of air.

    TurboaSOX Fabric Air Dispersion was used to disperse cool air into the space with a Custom Designed Diffuser – The TurboaSOX 360D Nozzle Bank.

                One of a kind system, TurboaSOX – Fabric Air Ducts come with certified FR fabrics handpicked for each application. Installation times were saved, costs towards the same were savings, Insulation of ducting was totally avoided considering negligible heat pick up through TurboaSOX Fabric air ducts.

    The 360D Nozzle bank did the job to disperse air into each zone to achieve the required comfort cooling. Our Client achieved tremendous increase in productivity at the same time high-energy savings since all the existing air circulator fans were switched off and replaced with healthy 100% fresh air at very low operation costs.

                TurboaSOX – fabric ducts are washable and thus is the most healthy air dispersion option available as on date. Workers morale was improved with a healthy comfort cooling solution. SunGreen, experts in the field energy efficient HVAC solutions and products.

  • Efficient conditioning for Indoor Butterfly Conservatory with SunGreen – Compact Evaporative Cooling Units with TurboaSOX Fabric air ducting Systems

    Trichi, TamilNadu, India – The Government of TamilNadu, forest department trusted SunGreen with their state of the art indoor butterfly conservatory. This indoor conservatory is a metal building constructed in the shape of the body of a butterfly with polycarbonate roof. The type of roof was a requirement for the plants, and landscaping inside the space to survive, which was also of prime importance for the butterflies to be let into the space. The heat load inside the space was enormous in consideration to the heat dissipated through the polycarbonate sheeting.

                SunGreen team analyzed the various requirements and the design details to be considered for us to achieve the required comfort condition inside the space for both the butterflies as well as the tourists who walk inside the space.

                Few key points considered for us to achieve a quality installation included,

    • Heat from the roofing sheet.
    • Well-Planned exhaust system apart from the sidewalls built with considerable amount of welded mesh, which also contributed to movement of air outside the space.
    • SunGreen Precise Compact evaporative cooling modules were planned for forced supply air at much lower temperatures than ambient conditions. The Industrial grade coolers were well distributed around the building, thus each cooler / cooling unit addressing the cooling needs for the particular zone of installation.
    • SunGreen Cooling Units are compact coolers built of robust Stainless Steel construction to ensure longevity in comparison to cheaper plastic versions.
    • TurboaSOX fabric air dispersion Systems / fabric air ducts were considered for the requirement due to its various advantages considering that they are aesthetically appealing ducts, customized Colours were planned for the project to sync with the construction, even and distributed airflow all through the duct and the most important factor was that the air flow velocities in a TurboaSOX fabric air ducting system could be customized to the T to meet the requirements.
    • Considering that butterflies would be inside the space, the airflow velocities needed to be optimized so that it does not cause disturbance to them but at the same time meet the conditions required.
    • TurboaSOX fabric air dispersion systems were produced after extensive design detailing considering the shape of the building and the turboasox fabric ducts had to be customized to go with the building shape to make it aesthetically appealing.
    • The SunGreen Air cooling units were positioned also keeping in mind the varied building heights, tourist pathway etc. to achieve the best possible solution.
    • TurboVENTS India’s first and only proven wind driven ventilators were considered in low quantities on the roof to address the heat collection below the roof to make the system more efficient.

    On successful installation and commisioning, the system was ideal for the environment achieving the required comfort at the same time with enormous energy savings in comparison to conventional air handling systems or conditioning systems. our client was overwhelmed with the results.

    Once again the advantage of designing a system with SunGreen Cooling units and TurboaSOX fabric ducts met the requirements perfectly.

    #SunGreen #Industrialcooling #fabricairducts #fabricducting #turboasoxfabricducts #turboasox #mancoolers #industrialcooler #HVAC #evaporativecooling #airhandlingunit #soxduct #flexibleduct #Sungreenventilationsystems #HVACexperts #StainlessSteelcoolers

  • SunGreen Case Study – Compact Evaporative Cooling Unit with TurboaSOX Fabric Air Ducts, For Basement Comfort Cooling.

    Delhi NCR – India’s largest automobile ancillary manufacturer entrusted us with the design and execution of comfort cooling the basement floor space where automobile components assembly is conducted.

    The basement production hall was required to be cooled for achieving better working conditions for the workmen and thus achieving higher productivity. The challenges included,

    • Openings in the building to drop in the ducting were minimal in sizing – Adaptability and design engineering was a key to disperse 100% fresh air into the space.
    • RCC building with production activities carried out 24 hours a day. Ducting installation time and feasibility was very low.
    • Dispersion type was to be customized to have even flow all through the building considering the workmen are scattered around the shop floor area.

    SunGreen compact evaporative cooling units, AD-18000 series was recommended for the space with TurboaSOX – Fabric Air Dispersion Systems – India’s first fabric ducting system. / fabric air ducts / fabric duct / flexible fabric ducting.

    Our team of engineers designed the Industrial evaporative cooling solution taking into account various factors including the reduced ambient heat load dissipation due to the basement space. SunGreen Compact Side wall / roof mountable evaporative Cooling units were installed outside the building; the openings (windows) were used to connect the cooling units to the TurboaSOX fabric air ducting system / fabric duct inside the space with GI ducts sized to perfection to reduce the static pressure losses in the system.

    TurboaSOX Fabric Air Dispersion Systems with TurboaSOX SOXProp non-collapsible apparatus was installed inside the space. SOXProp ensures that the fabric air duct does not collapse completely while the Air handling unit is switched off. TurboaSOX end tensioners were also used to facilitate the above process. Close to 700 Rmt of Fabric Ducting was completed in a matter of 3 days without any disturbance to the production inside the space. In a case if a metal ducting had been chosen, considering the challenging nature of the site, the time taken would have been a few weeks apart from the disadvantages of a GI duct including cleanliness, hygiene and non aesthetic appearance especially in a basement space. TurboaSOX fabric ducts are the fastest to install thus enabling more savings.

    The custom dispersion advantage of a TurboaSOX Fabric air duct was put to maximum use to achieve even dispersion around the space to achieve comfort cooling solution.

    SunGreen and TurboaSOX were proud to be associated with this esteemed organization to work on this improvement in production due to comfort cooling.