Tag: SunGreen

  • THE BEST HVAC DUCTING FOR SPINNING MILLS

    THE BEST HVAC DUCTING FOR SPINNING MILLS

    TurboaSOX Fabric air dispersion Systems ,are the most ideal HVAC ducting solution to use in a spinning mill for the various advantages it offers which are proven over the years in our numerous installations for this specific Industry.

                   Spinning mills predominantly use air handling equipment which provides air with high moisture contents mostly to the saturation levels due to the process requirements.

    • NO RUSTING – The issue faced in most spilling mills which had earlier used a GI Sheet metal ducting is the rusting issue, where the life of the ducting is very low with due consideration to the humid air that is used. With TurboaSOX fabric air ducts, this issue is totally eliminated and thus achieving the most durable ducting solution.
    • AIRFLOW CUSTOMISATION – With TurbaoSOX’s capability on customization of the airflow, the distribution of air is best in class, achieving even airflow ideally at all locations without any drafts / hot pockets. Conventional ducting carries this issue due to its grills at regular intervals.
    • CLEANLINESS and HYGIENE: Another challenge in a spinning mill conventional duct is the concern of algae formation / Dirt collection over time and the lack of options to clean the ducts, With TurboaSOX, The easy removal and washability factor plays a very important role in achieving cleanliness, a healthy work environment for the people.

    EASY RELOCATION /MODIFICATION: With the TurboaSOX Fabric air duct always provided under the false ceiling, with its easy installation technique, The TurboaSOX Ducts can be modified, shifted, adding branches etc. in the easiest possible way, with zero disturbance to the false ceiling. A similar plan on a GI duct will incur huge investments for removal of false ceilings, long shut down times etc. TurboaSOX fabric air ducting systems are the most ideal ducting system for a spinning mill. #spinningmills #hvacduct #fabricairduct #ductingforspinningmills #fabricductforspinningmills #garmentindustry #autoconer #cottonspinning #hvacforspinningmills #spinningmillshumidifier #humidifer #humidifierduct #hvacducting #fabricairducts #fabricduct #turboasox #turboasoxfabricduct

  • How relevant is Fresh Air Cooling? –Especially in the Covid 19 world. Fresh air Cooling with Fabric Air Ducts / Textile Ducting. #SunGreen #Turboasox

    An ideal comfort cooling system always has sufficient fresh air directed into it.  Refrigerant based air-conditioning systems are a closed loop but the recirculation will ideally need to have a quantified volume of fresh air introduced as a basic requirement to compensate for the dilution of Indoor air volume.

    The above-mentioned minimum quantity of fresh air is dependent on the number of occupants inside the space as well as the process or activity happening in the space. The design differs for different spaces such as offices, Gymnasium, exhibition hall, shopping malls industrial work places etc., as they all have different occupancy rates and levels of activity by the occupants inside the space. It is a given that strenuous activity requires larger amounts of fresh air.

    While the best solution is a 100% fresh air system, it’s not commercially viable as the initial costs and the operation costs involved with the refrigerant based air conditioning system is prohibitively high and not practical or sustainable.

    With the present #covid19 pandemic situation around the world, various organizations including #WHO #IMA, #ISHRAE # ASHRAE have come out with guidelines #covidguidelines #airconditioningguidelines to operate comfort cooling solutions and a common aspect of the requirements / suggestions posted includes sufficient fresh air into the space while being practical about costs and sustainability. There is also the need for cleaner systems that do not accumulate dust, pathogens, etc, and hygienic solutions that are easily adaptable.

    SunGreen and TurboaSOX are ideal solutions for comfort-cooling requirements specified by the above organizations and also for a high productivity workspace in a post pandemic world.

    SunGreen Precise ductable compact evaporative cooling units pose the following advantages,

    • 100% Fresh air-cooling solution.
    • Comfortable temperatures are achieved. (location specific.)
    • Uses evaporative cooling and thus avoids health issues developed due to dry air from conventional air conditioning.
    • Adaptable to most filtration systems.
    • Very low on operation costs – Up to 90% savings in comparison to conventional air conditioning.

    The above advantages not only make it ideal for the health concerns involved when recirculated systems are used, it also helps reduce the financial load for businesses that have been affected by the lockdown and yet want to provide the best systems available.

    TurboaSox Fabric Air Ducts not only provide best in class air distribution across any space but are also the most hygienic air distribution system for both commercial and industrial needs. Conventional sheet metal ducts are breeding frounds for dust mites, effluents let out in industrial processes, grease and often inaccessible to clean. This accumulates even in shut down spaces. Some institutions also have a false ceiling as an added layer for aesthetic reasons, making it even more difficult to clean.

                       When it comes to fabric ducts, these problems are solved with a simple solutions. TurboaSox fabric ducts can be washed. They also come in anti microbial and fire retardant finishes.

    TurboaSOX #fabricducts #textileductsindia is produced out of handpicked technical fabrics specific to HVAC, certified by renowned international agencies and provides precise airflow. TurboaSOX fabric ducts are highly customizable with regard to the distribution, airflow velocities taking into account innumerable design conditions.

    Call us at #SunGreen #TurboaSOX today for more information or to provide a customized solution for your space. Stay Healthy Stay Safe and breath quality air.

  • Information Technology Company – Office Space – Fabric Air Ducting.

    Chennai,
    Tamil Nadu
    –
    One of India’s fastest growing IT firm trusted us with their air dispersion
    solution for their new office space in Chennai.

    Their architectural
    consideration for their office space included the following,

    • Construction
      of the office space with very low lead times – This made them provide a metal
      building with PUF insulated wall and roofing panel.
    • An
      open office design with modular construction of all amenities.
    • A
      strict no to false ceiling policy to have a clean and once again open working
      space to also suit the architectural requirements.
    • A
      clean air dispersion / Air ducting solution which is also aesthetically
      appealing considering that no false ceiling was planned for the building.

    When they reached out to us at
    TurboaSOX, we were happy to work with their professional team and HVAC
    consultants for not only an early completion which means lesser lead times for
    the production of TurboaSOX fabric ducts, but also to associate with their HVAC
    consultant to provide the best solution possible.

    TurboaSOX fabric air dispersion
    solution with certified Fire Retardent washable, non-permeable fabrics was
    recommended. The air dispersion into the space was handled with MID draft laser
    cut orifices to provide a precise mid flow velocity air flow into the space.

    Client requirement included a
    non-collapsible air-ducting requirement, which does not flatten during times
    when the air handling system is turned off. We recommended the half ring SOX
    prop arrangement with end tensioning system.

    On receiving the designs, the
    precise shop floor drawings were made and the complete ducting system including
    the special TurboaSOX fabric air duct fittings including T Joints were produced
    within a week’s time. Customized clamping systems were designed for their site
    conditions to suspend the ducting, the end tensioners were designed in a
    modular fashion, which could be moved or shifted easily. Our able team for
    timely quality completion of works carried out the installation.

    On completion, TurboaSOX air
    dispersion system with VCD provided precise and even distribution through the
    ducting layout to achieve the required airflow through the working space.

    A Clean, sustainable air-ducting
    solution was achieved which was aesthetically appealing and suited the
    architectural requirements of the office. TurboaSOX Fabric Air Dispersion
    Systems – No More False Ceilings, No more ugly HVAC Ducts – Ideal for Office
    Spaces. #officecooling #turboasox #fabricduct #officeducting #efficientofficecooling #freshair #freshaircooling 

  • Aerospace Industries – Stringent IAQ and Process air conditioning. SunGreen team provides a precise design and builds solution.

    We were happy to have worked with the Aerospace firm that produces close to 65% of the components for Boeing and Airbus Aircrafts. The requirement was to provide the required working conditions for the workmen, at the same time, meet the stringent demands of the process in the shop floor producing emergency excavation equipment of aircrafts.

                The mandatory ACPH required inside the space with 100% fresh air systems, positive pressurization of the space to void dust ingress and RH of 50 to 65% all through the year were few of the strict requirements.  

                Our technical team analyzed the process requirements with an analysis of the actual site conditions, the existing system details which was to be adapted for the new area in totality, the height constraints in the space, the strict safety mandates required at site for the ducting locations in terms of statutory requirements.

    The team from SunGreen carried out the required operations including,

    • Actual site condition analysis of the existing system, the ACPH achieved the indoor air quality and RH levels achieved were recorded.
    • The process was analyzed thoroughly where the fume / odor generation from the process was present was analyzed considering that the safety sliders of airplanes are manufactured here.
    • The precise airflow patterns, allowable air velocities so that it does not hamper the process were determined.
    • The location of the supply and exhaust system with consideration to workmen locations, odor/ fume generation was considered.
    • Considering the large size of the building and the intricate ducting layout with large supply and return header ducts, the routing into the building and connection to TurboaSOX fabric ducts were carried out in the most smooth manner to reduce losses.
    • TurboaSOX fabric air dispersion systems with Mid draft orifices for medium flow velocity into the space was provided, An array of fabric duct lines across the width of the building was provided with the angle of flow and distance of reach consideration while determining the distance placement.

    The results were measured, documented. The requirements were met as per the design values provided to the client. The indoor working environment improved drastically along with meeting the process standards to perfection.

                It was a pleasure for us to work with the client’s esteemed team and provide them with a precise solution.

  • Precise Fabric Air Ducting Systems – Its all bout perfect site analysis, precise design, accurate fabric selection and good execution.

    One of India’s largest paper related manufacturing company  trusted us with their air dispersion system requirements for cooling their workmen stationed at various positions operating the automated machinery.

                Having already installed a fabric air ducting system and with the system not serving the purpose due to concerns, they were initially apprehensive about the same.

                Our technical team explained the nuances of fabric air ducting, understood the actual site requirements, clients requirements, the existing air handling system in place to come out with an accurate and optimum solution.

    The team from TurboaSOX carried out the required operations including,

    • Actual site measurements were taken – Workmen positions, their orientation and machinery locations in detail.
    • The direction of airflow was decided. The ideal height of ducting was decided upon.
    • Airflow quantities and its velocity were designed.
    • Considering the ducting layout was complicated with a lot of plus joints, T joints etc., Duct sizing, fabric selection and our design parameters were considering by our team for nozzle sizing.
    • Fabric airflow nozzles were decided with detailing carried out including diameter and height to achieve the required results. TurboaSOX Reinforced fabric nozzles were provided for accurate flow.
    • A TurboaSOX engineer oversaw the installation and end results were achieved as planned.

    The workmen comfort improved immensely in the new production line with workmen surveys being positive. Our client was also happy with the results and planned on reworking on the existing fabric ducts available at site.

                Design and engineering is an important factor in providing an efficient fabric air ducting / fabric air dispersion solution. TurboaSOX handles the same in the in a precise manner.

  • Efficient conditioning for Indoor Butterfly Conservatory with SunGreen – Compact Evaporative Cooling Units with TurboaSOX Fabric air ducting Systems

    Trichi, TamilNadu, India – The Government of TamilNadu, forest department trusted SunGreen with their state of the art indoor butterfly conservatory. This indoor conservatory is a metal building constructed in the shape of the body of a butterfly with polycarbonate roof. The type of roof was a requirement for the plants, and landscaping inside the space to survive, which was also of prime importance for the butterflies to be let into the space. The heat load inside the space was enormous in consideration to the heat dissipated through the polycarbonate sheeting.

                SunGreen team analyzed the various requirements and the design details to be considered for us to achieve the required comfort condition inside the space for both the butterflies as well as the tourists who walk inside the space.

                Few key points considered for us to achieve a quality installation included,

    • Heat from the roofing sheet.
    • Well-Planned exhaust system apart from the sidewalls built with considerable amount of welded mesh, which also contributed to movement of air outside the space.
    • SunGreen Precise Compact evaporative cooling modules were planned for forced supply air at much lower temperatures than ambient conditions. The Industrial grade coolers were well distributed around the building, thus each cooler / cooling unit addressing the cooling needs for the particular zone of installation.
    • SunGreen Cooling Units are compact coolers built of robust Stainless Steel construction to ensure longevity in comparison to cheaper plastic versions.
    • TurboaSOX fabric air dispersion Systems / fabric air ducts were considered for the requirement due to its various advantages considering that they are aesthetically appealing ducts, customized Colours were planned for the project to sync with the construction, even and distributed airflow all through the duct and the most important factor was that the air flow velocities in a TurboaSOX fabric air ducting system could be customized to the T to meet the requirements.
    • Considering that butterflies would be inside the space, the airflow velocities needed to be optimized so that it does not cause disturbance to them but at the same time meet the conditions required.
    • TurboaSOX fabric air dispersion systems were produced after extensive design detailing considering the shape of the building and the turboasox fabric ducts had to be customized to go with the building shape to make it aesthetically appealing.
    • The SunGreen Air cooling units were positioned also keeping in mind the varied building heights, tourist pathway etc. to achieve the best possible solution.
    • TurboVENTS India’s first and only proven wind driven ventilators were considered in low quantities on the roof to address the heat collection below the roof to make the system more efficient.

    On successful installation and commisioning, the system was ideal for the environment achieving the required comfort at the same time with enormous energy savings in comparison to conventional air handling systems or conditioning systems. our client was overwhelmed with the results.

    Once again the advantage of designing a system with SunGreen Cooling units and TurboaSOX fabric ducts met the requirements perfectly.

    #SunGreen #Industrialcooling #fabricairducts #fabricducting #turboasoxfabricducts #turboasox #mancoolers #industrialcooler #HVAC #evaporativecooling #airhandlingunit #soxduct #flexibleduct #Sungreenventilationsystems #HVACexperts #StainlessSteelcoolers